Copeland compressor guide. ZP16 to ZP44K3E and ZP14 to ZP61K5E R-410A 1.

Copeland compressor guide. This document provides a cross reference guide for Copeland single phase and three phase compressor models. It is characterized by a design operating pressure of 1740 psig (120 bar). Combining world class eficiency and reliability, Discus is the compressor of choice to meet your refrigeration needs. This step-by-step guide will help you understand the process and ensure a correct installation. The Copeland YS scroll compressor represents the latest innovation in scroll technology for refrigeration equipment from 1-4 HP (9k-30k BTU/hr at medium temperature ARI). We share how this document can be used as a baseline or troubleshooting tool. Every product is engineered and tested for reliable, trouble-free operation. The scope of this bulletin will cover the application parameters unique to the ZB*K5E and ZF*K5E refrigeration scrolls with CoreSenseTM technology. ). OEMs integrating the compressor into a system should ensure that their own employees follow this bulletin and provide any necessary safety CR Service Compressor Kit Guide The “Bill of Material” chart explains the current service kit options. Its optimized design perfectly fits frozen food application requirements while its scroll compliance Learn how to wire a Copeland single-phase compressor for efficient operation and cooling in your HVAC system. As your Compressor Warehouse, we are confident that this tool will help you search through the large number of compressors available to you; to zero in on the right selection almost instantaneously! This tool will save Stream series 4 and 6 cylinder compressors provide best-in-class performance, thereby significantly reducing cost of operation and environmental impact compared to competing products. It is important to ensure that Copeland scroll variable speed compressors and motor control drives for residential applications Discover how Copeland’s latest scroll variable speed technology delivers breakthrough efficiency, enhanced comfort, and proven reliability—helping homeowners save up to 40% on energy costs. Hands-on system training tailored to meet your needs Programmable to trigger specific installation, operations, and maintenance issues Complete working system includes critical components such as compressor, motor, valves, sensors, and controls 3 DWM Copeland Semi-Hermetic Discus Models Capacity Control All Discus model compressors can be equipped with capacity control. With compressors built in both vertical and horizontal versions and capable of digital modulation, Emerson has expanded the capability of scroll technology to new heights. Scroll compressor Troubleshooting Chart. Copeland™ Discus and Semi-Hermetic Compressors are perfect for systems requiring full temperature ranges, including evaporating conditions to -40˚F. AC Compressor Product Guide NOMENCLATURE • A/C SCROLL MODELS Compressor Family Series Either a number or a letter established for each product model. User guide This web-based tool gives you access to thousands of spare parts and drawings for various semi-hermetic compressors popular in Asia. For additional information, please refer to the Online Product Commercial CO₂ refrigeration systems guide for subcritical and transcritical CO₂ applications The sector has been in the environmental spotlight in recent years, especially as leakage studies have revealed the true effects of HFC emissions in centralized systems. The Copeland warranty does not extend to external electrical components furnished by others, and the failure of such components resulting in compressor failure, will void the compressor warranty. ately, part numbers for reference only. Get step-by-step instructions and expert tips for a successful wiring process. The document is a cross reference guide for Copeland compressor models. 1 Common information about Copeland Scroll compressors The Scroll compressor has been under development at Emerson Climate Technologies since 1979. Copeland scroll compressors are designed for use with refrigerant and testing with nitrogen may result in a situation where the compressor does not develop a pressure differential (no pump condition). These differences require different considerations for oil management when using Copeland Scroll refrigeration compressors in parallel rack applications. 1 Location The Copeland Compressor Electronics (formerly Next Generation CoreSense) module is located in the terminal box of the Stream compressor, whereas the CoreSense Diagnostics module was located outside the terminal box, next to the oil pump. 22 max R Molded Plug Mounting holes Straight Pin Connect Configuration Guide PART NUMBERS Part Name Description CRK6 CR47KQ Contactors, which include SureSwitch relay and CoreSense Protection module, provide critical compressor protection against mechanical contactor failure. Additional information Other available information includes: A/C Compressor Product Guide (2008ECT-113) ZRK5 Product Brochure (2009ECT-98) Suction Discharge 7/8” to 1-1/4”-12 The Copeland Mobile smartphone app provides on-the-go access to Emerson Climate Technologies Online Product Information (OPI) database for Copeland compressor specifi cations. Copeland Stream Copeland Scroll compressors range from 1. Find capacity, HP/manufacturing, refrigerants and application information for Copeland large semi-hermetic compressors. Pg. Combin- or not function About these guidelines The purpose of these guidelines is to provide guidance in the application of Copeland Stream 4M* & 6M* semi-hermetic compressors in users’ systems. Emerson now offers a complete R-410A tune-up and inspection kit that is convenient for use when replacing a ZPK5 compressor in the field. Improper wiring can cause bodily harm and damage the equipment. Students will learn best practices, preventative maintenance tips and ways to maximize the system to save energy; saving your Mar 23, 2025 · Conclusion Copeland compressors are a reliable, efficient, and versatile choice for various air conditioning and refrigeration applications. Copeland™ Service CR Compressor Cross Reference Guide fConfiguration Details Crank Case Heater Rectangular Fence Square Fence Mounting Location Screw Down Terminals Flag Terminals C Suction Fitting S Discharge Fitting 2. Copeland scroll variable speed compressors and motor control drives for residential applications Discover how Copeland’s latest scroll variable speed technology delivers breakthrough efficiency, enhanced comfort, and proven reliability—helping homeowners save up to 40% on energy costs. By understanding the different types of compressors available and considering factors such as performance, cost, and support, you can select the perfect Copeland compressor for your needs. 21-22 – Causes added on Troubleshooting Guide Pg. It provides replacement compressor models for Copeland single phase and three phase compressor models in tonnages ranging from 1. 1 Compressor Replacement The following is intended to assist the service engineer to ensure the correct method for fitting of a new scroll compressor where replacement is necessary. From standard rooftops, splits and chillers to specialty systems like pool heaters Copeland® CR Service Compressor Specification Chart Copeland CRK6 service compressor are offered in an -875 Bill-of-Material option, such as CR32K6-PFV-875, that includes the compressor with a 42 inch molded plug wiring harness, mounting parts, fi tting kit, crank case heater and installation instructions. ' 4-1276 CR*4 Compressor Application Considerations 4-1279 External Discharge Line Mufflers for BR Compressors 4-1280 Application Guidelines for Copeland Compliant Scroll Compressors (ZR*1 Models) 4-1281 Oil Charges for Copelametic Compressors 4-1283 Discus R-22 Envelope Extended 4-1285 Extending Medium Temperature R-502 Compressors and Condensing Units 4-1287 Copeland Discus Demand Cooling 4 Note : The LG Scroll Thermal Protector is a thermal switch that senses the temperature of the scroll mechanism and opens on rise of temperature to prevent damage to the compressor All compressors are equipped with Copeland compressor electronics technology and offer the possibility to diagnose system-related problems faster or even before they occur. With options to print and e-mail results, finding spare parts has never been this simple! Quick installation guide The Copeland Compressor Electronics module (previously Next Generation CoreSense) is located in the Stream compressor terminal box. Copeland About these guidelines The purpose of these guidelines is to provide guidance in the application of Copeland scroll compressors in users’ systems. The Copeland Scroll variable speed compressor will be referred to throughout this bulletin as the 'variable speed scroll' or the 'compressor. (Reference AE4-1311 for ZPS*K4 and ZPS*K5 for previous generation application requirements and recommendations). 2 Product description 2. It lists Copeland compressor models and their equivalents in various tonnages from 1. QUICK START GUIDE This guide is a supplement to the application manual supplied with the drive. HVACRinfo Provides Free Links to Copeland Scroll Troubleshooting The CF model is engineered for optimium energy efficiency and reliability for low temperature refrigeration applications. Copeland scroll compressors set industry standards for high reliability and outstanding performance for water heating, making them the preferred choice for hotels, restaurants, and hospitals. Unparalleled performance and flexibility Copeland Scroll compressors deliver performance advantages and a product offering that is unmatched in the industry. About these guidelines The purpose of these guidelines is to provide guidance in the application of Copeland scroll compressors and motor control drives in users’ systems. Some other scroll The Copeland line of 4 cylinder CO2 compressors is the ideal solution for R-744 transcritical booster systems. Our award-winning Copeland ScrollTM technology is optimised for 13+ SEER applications and continues to set the pace for better comfort and energy efficiency everywhere. Typical model numbers are CR18KQ-TF5 and CR31K7-PFV. Other available information includes : A/C Compressor Product Guide (2008ECT-113) ZPK5 Product Brochure (2004ECT-182 R5) The homeowner who makes the significant decision to replace their compressor should feel secure that their system components are equally reliable. Get a step-by-step guide and troubleshooting tips. CONTACT CUSTOMER SERVICE AT 866-298-2482 AND REQUEST PRICE AND AVAILABILITY ON A -800 BOM FOR THIS DISCUS III. 11 – LMO and LPA parameter added to Table 4. 1. The guide includes model numbers, reference codes, and voltage information to help match the right replacement compressor. Compressor and System Troubleshooting As a service technician, you may often encounter issues that are detrimental to the operations of your customer. ARJ84C1-IAA* 0058-35 0036-08 0166-38 0001-80 0605-01 C100-06 C001-00 ARJ84C2(E)-IAA* 0058-35 0036-08 0166-38 0001-80 0605-01 C100-06 C001-00 ARJ84C2(E)-IAV* 0061-27 0036-03 0172-02 0102-04 0604-11 0604-11 C001-00 ART51C1(E)-IAA* 0053-35 0038-04 0171-04 C411-80 0603-02 C100-19 C001-00 ART51C1(E)-IAG* 0053-36 0038-05 0171-00 C411-58 0603-06 N/A C001-00 ART51C1(E)-IAV* 0061-13 0008-65 0171-02 INTRODUCTION This bulletin provides instructions on how to apply a Copeland ScrollTM variable speed compressor in a safe and reliable manner. 6 – Section 1. Compressor Selection & Cross Reference Tool We’ve created a new web tool to help you select the best hermetic and semi-hermetic compressors for out-of-warranty applications. ZP16 to ZP44K3E and ZP14 to ZP61K5E R-410A 1. 1 Common information about CopelandTM semi-hermetic compressors This manual covers all Copeland semi-hermetic compressors. Follow good wiring practices and all applicable codes and standards. Troubleshooting Guide – Starts/Runs Compressor starts –immediately trips on protector Compressor starts – short cycle Compressor starts – runs continuously Allow time for compressor protector to reset Protector Which control is short cycling? Jun 6, 2025 · To assist service technicians out in the field, our team has created a start-up and troubleshooting system checklist. Copeland Scroll ZRK5 compressors are offered in an -800 bill-of-material option, such as ZR25K5-PFV-800, that includes the compressor with a 42 inch molded plug wiring harness, mounting parts and installation instructions. It is prewired to the oil pressure sensor (for compressors with an oil pump), the motor thermistor chain (PTC), the discharge temperature sensor and the current sensor. 4 Compressor Shutdown added. Copeland Discus ™ ™ COMPRESSOR REPLACEMENT GUIDE fCopeland™ Discus™ compressors deliver Discus compressors best in class performance End users want cold and they want it reliably. This bulletin describes the operating characteristics, design features, and application requirements for these models. Our compressor cross reference provides a comprehensive product information in the industry, making it easier to get the information you need. The ZPS*K6 compressor family is the third generation of Copeland Scroll two-stage modulated scroll compressors. Support for our Copeland™ products is just a click away. This course takes a logical approach to diagnosing ‘system issues’ and putting long lasting remedies in place. The semi-hermetic reciprocating compressor family consists of different ranges: • Two-stage manifold self contained on compressors • Safe, efficient performance down to ultra-low temperatures • Two to one displacement ratio • Desuperheating expansion valve provides safe motor cooling at high compression ratios Copeland recommends installation parallel to the crankshaft, as close to the compressor as possible. Learn how to wire a single phase Copeland compressor with the help of a detailed wiring diagram. Nov 3, 2019 · In addition to providing a conveniently organized wiring diagram, the Copeland Scroll Compressor also includes a helpful troubleshooting guide. Copeland brand compressors and condensing units match Tecumseh with the similar footprints, applications and capacities. It is the most efficient and durable compressor Emerson Climate Technologies has ever developed for air-conditioning and refrigeration. Introduction The CR__KQ, CR__K6, CR_5 and CR__K7 Copeland® hermetic compressors include a wide range of capacities, electrical options, and features. Jun 6, 2025 · How do you balance oil levels within your compressor? We explain how to do this and how to identify the type of oil and how much oil is going into the compressor. Aug 28, 2024 · Copeland compressors for transcritical CO₂ refrigeration The Copeland line of 4 cylinder CO2 compressors is the ideal solution for R-744 transcritical booster systems. It lists the manufacturer, model, voltage, and other specifications for replacement compressor options from manufacturers like Bristol, Tecumseh, Carlyle, and Danfoss. Know the applica-tion, electrical requirements, mounting and physical limitations before recommending a ser-vice replacement. Since the reciprocating compressor is a positive displacement pump, it is suitable for small displacement volumes, and is quite Top 50 Compressor Cross Reference. The new compressor can be selected based on the same criteria to ensure compatibility with the existing system, preventing unnecessary downtime or installation issues. 5 to 5 tons. White-Rodgers Flow Controls Service Parts Access product information with our powerful cross reference for OEM, competitive or White-Rodgers products. Consequently, the replacement of the CoreSense Diagnostics module with the Copeland Compressor Electronics module will lead to some cabling ZFKQ Copeland ScrollTM Compressor for Refrigeration Applications Emerson developed the ZFKQ range of Copeland ScrollTM compressors to provide the best performance in low temperatures. Access tools, training, information and support to help make job easier. Jun 25, 2021 · Copeland hermetic compressors for medium-temperature refrigeration applications provide cost-effective solutions to systems requiring a wide range of evaporating capability. About these guidelines The purpose of these application guidelines is to provide guidance in the application of Copeland ScrollTM compressors in users’ systems. The following overview shows an example of the structure of the nomenclature for a fixed-speed scroll compressor. The “Bill of Material” chart located on the right side of the page, explains the current service kit options. Copeland ZRK5 Service Compressor Protection kit Run capacitor (Rated for compressor Capacitor clamps & sheet metal screws Filter drier (Bi-flow) Fan capacitor contactor Fan capacitor (7. Even the most Copeland Discus compressors have been the unquestioned robust industry leading compressors, such as Discus, can fail leader in commercial refrigeration for over 30 years. Copeland ScrewTM Compressors Replacement Parts Guide Model Families: SCH, SCA, SHL, SHM, SDL, SDM Figure 1 SCH2 Series Compressors SCA2 Series Compressors AC Compressor Product Guide NOMENCLATURE • A/C SCROLL MODELS Compressor Family Series Either a number or a letter established for each product model. Introduction Copeland multi compressor pack comes with state of art semi-hermetic stream compressors equipped with discus valve technology and CoreSense diagnostics. With advanced protection and diagnostics features for system reliabilty, reduced service costs and increased equipment uptime, Stream series is built to last in today’s modern changing world. The BOM (Bill of Material) indication is part of the nomenclature. These compressors are also suitable for refrigeration chiller and small cascade systems. 21 – Figure 14 (Measuring Suction Pressure Transducer Voltage) modified. 5 to 60 hp and are designed to work with all the main refrigerants, including CO 2. The Application Engineering Knowledge Center is a tool designed to provide users that have technical HVACR questions with technical answers. The ZPS*KC two-stage modulated Copeland ScrollTM compressors are ideally suited for commercial and light commercial applications where a capacity stage reduction and part-load efficiency are desired. (Premium Service K ARJ84C1-IAA* 0058-35 0036-08 0166-38 0001-80 0605-01 C100-06 C001-00 ARJ84C2(E)-IAA* 0058-35 0036-08 0166-38 0001-80 0605-01 C100-06 C001-00 ARJ84C2(E)-IAV* 0061-27 0036-03 0172-02 0102-04 0604-11 0604-11 C001-00 ART51C1(E)-IAA* 0053-35 0038-04 0171-04 C411-80 0603-02 C100-19 C001-00 ART51C1(E)-IAG* 0053-36 0038-05 0171-00 C411-58 0603-06 N/A C001-00 ART51C1(E)-IAV* 0061-13 0008-65 0171-02 Learn how to wire a Copeland scroll compressor and understand the diagram to correctly connect the different electrical components. Copeland Scroll ZPK5 service compressors are offered in an 800 bill-of-material option, such as ZP25K5E-PFV-800 that includes the compressor with a 42 inch molded plug wiring harness, mounting parts and installation instructions. These Replacement Guidelines contain general and technical information for the replacement of the phased-out compressors ZP23K3E to ZP54K3E, ZP61KCE and ZR61KCE with compressors ZP24K5E to ZP54K5E, ZP61K5E and ZR61KSE – see comprehensive list of compressors in Table 1. Understand the connections and ensure proper installation for optimal performance and safety. Get the help and information you need by following our support pages linked here. Introduction The Copeland ScrollTM refrigeration compressor product offering has developed the K5 compressor for the 8 to 15 HP size range. This guide covers common issues that may arise during setup and installation. Compressors ZR94K* to ZR144K* and ZP90K* to ZP137K* are code TF*. 5 to 5 Ton Copeland ScrollTM Compressors TABLE OF CONTENTS KCU Copeland scroll compressor range with R290 is the ideal choice for self-contained medium-temperature applications. A DISCUS III SERVICE REPLACEMENT MAY BE AVAILABLE IN PLACE OF A DISCUS II (PLUS KITS). In the event that a compressor needs replacement it is vital to diagnose and rectify the system fault which caused the problem in order to avoid the need for further replacements. Mar 24, 2025 · In the event that a compressor needs to be replaced or upgraded, understanding the numbers on the original Copeland compressor allows for a seamless transition. These kits are defined by the last digit of the compressor nomenclature’s Bill of Material (BOM). Copeland compressors should not be operated at suction pressures in excess of the published limits on compressor specification sheets without approval of the Copeland Application Engineering Department. Other available information includes: A/C Compressor Product Guide (2008ECT-113) ZRK5 Product Brochure (2009ECT-98) The RCD compressors were matched to the competitive compressor based on general compressor parameters (horsepower, cfm, drive, and mechanical similarities, etc. Each kit comes stocked with high quality components including capacitors, a filter drier and a CoreSenseTM The centre letter of the motor code in the nomenclature of a Copeland ScrollTM compressor indicates which kind of motor protection device is used. Hands-on system training tailored to meet your needs Programmable to trigger specific installation, operations, and maintenance issues Complete working system includes critical components such as compressor, motor, valves, sensors, and controls 1 Scroll nomenclature The scroll nomenclature, as given on the nameplate of the compressor, contains information such as compressor model family, application, capacity and other specifications. Introduction Copeland Scroll refrigeration compressors have several inherent design differences from Copeland Discus semi-hermetic compressors. • 10% plus energy efficient Copeland’s fractional horse power compressors are known in India, for more than four decades, for their wide range, • Compact shape ease of application, efficiency, reliability and excellent after-sales service—including “repair services” even beyond • Dual frequency- motor capability We would like to show you a description here but the site won’t allow us. The broadest line of fractional condensing units for reach-in cases, food prep tables and under-counter coolers coupled with the Copeland brand name makes this conversion a no-brainer. 5 MFD) with 5 MFD fan capacitor) Copeland products sold by Copeland Authorized wholesalers: All products—12 months from date of sale by the wholesaler. It includes all Shenyang-made compressors, Fusion compressors, Stream compressors, US legacy and Discus II compressors. Learn how to wire a Copeland compressor in a single-phase system with this helpful diagram. They are intended to answer the questions raised while designing, assembling and operating a system with these products. Air conditioning compressors The trusted CopelandTM compressors have been at the heart of air conditioning systems for almost 100 years. This tool is tailored for OEMs, wholesalers, contractors, and end users and has a wide variety of information pertaining to products, applications, general HVACR knowledge and industry events. Troubleshooting Guide – Not Starting/Running Compressor not running Allow time for compressor protector to reset 1 Check voltage at compressor terminals About these guidelines The purpose of these guidelines is to provide guidance in the application of Copeland scroll compressors in users’ systems. Optimized for the commercial air conditioning market, our products offer high efficiency levels for full load and part load conditions – take your pick. xlsx Copeland Discus Compressor replacement guide Copeland Discus compressors deliver best in class performance Copeland Discus compressors have been the unquestioned leader in commercial refrigeration for over 30 years. The starting torque of the motor will tend to rock the compressor from side to side when starting, and mounting parallel to the crankshaft will allow the absorber to easily adjust to the movement. The series has a wide application envelope that can operate from -40°C to +7°C evaporating temperature. RECIPROCATING COMPRESSORS The design of the reciprocating compressor is somewhat similar to a modern automotive engine, with a piston driven from a crankshaft making alternate suction and compression strokes in a cylinder equipped with suction and discharge valves. IN SITUATIONS WHERE THE END APPLICATION HAS FIT CONSTRAINTS, OR IF YOU HAVE A SERVICE TECHNICIAN DEMANDING A DISCUS III SERVICE REPLACEMENT COMPRESSOR. When the compressor is operated using capacity control the application range changes. This includes Copeland compressors sold as a component of another piece of equipment (for example, an outdoor condensing unit manufactured by another company). Important Safety Information Those involved in the design, manufacture, and installation of a system, system purchasers, and service personnel may need to be aware of hazards and precautions discussed in this section and throughout this document. Compressor packs are available in 3,4 & 5 compressors options with maximum capacity of 200 HP for low temperature and 250 HP for medium temperature applications. Regardless of the serial number on the Copeland compressor, the compressor warranty start date begins on the Support for all Brands Copeland™ Mobile Application Product Information Tools Support Product Information Tools CO2 Booster tool Copeland Select Software (Compressors & Controls) Mobile Apps Resources Support Resources Copeland Spare Parts Catalogue Documentation Refrigerant Charge Calculator Where to Buy 2 Product description 2. zhwkz jqex mqu scay szlvp cruri awqh axq kodoe anqgbu

26th Apr 2024